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The MW10E is a highly advanced, microprocessor-based single-phase SCR power regulator designed for industrial heating and power control applications. Featuring a wide input voltage range, dual analog control inputs, and robust protection mechanisms, this controller ensures precise power regulation, enhanced system reliability, and real-time monitoring. Its compact, lightweight design, combined with high-performance heat dissipation, makes it an ideal solution for demanding industrial environments
Brand:
PIDMaxWellItem no.:
MW10EPayment:
T.T, Credit card, PaypalMarket price:
$500Price:
$800Product origin:
Made in ChinaColor:
GreyGoods stock:
10Min order:
1Lead Time:
10 days after paymentHigh-Performance Core: Built-in high-performance, low-power 32-bit microprocessor.Wide Operating Voltage: Supports a broad main circuit input range of AC 110V–440V, making it compatible with global power standards.
Versatile Analog Inputs: Dual control setpoints supporting 0-20mA / 4-20mA and 0-5V / 0-10VDC signals for flexible external control.
Programmable Digital Inputs: Equipped with 2 programmable switch inputs for customized start/stop and multi-setpoint switching functions.
Comprehensive Monitoring: LED display for real-time reading of input percentage, heatsink temperature, output voltage, and output current.
Advanced Protection: Built-in protections against phase loss, overheat, overcurrent, and load disconnection to safeguard equipment and processes.
Modular Scalability: Capable of supporting Profibus DP, Modbus TCP/IP, external feedback modules, and TRMS measurement via optional expansion modules.
| Parameter | Specification |
| Model | MW10E |
| Phase Type | Single-Phase |
| Main Circuit Input | AC 110V-440V |
| Control Power Supply | AC 220V +/-10% |
| Analog Inputs (AI1, AI2) | 0-20mA / 4-20mA (AI1) 0-5V / 0-10VDC (AI2), Input impedance≧10kΩ |
| Digital Inputs | SW1: Programmable (Default: Close = Start, Open = Stop) SW2: Programmable (Default: Open = AI1 active, Close = AI2 active) |
| Relay Output (ON1, ON2) | 3A 250VAC / 3A 35VDC (Programmable output) |
| Communication Interfaces | RS485 (Modbus-RTU) Optional: Profibus DP, Modbus TCP/IP |
| Communication Protocol | Modbus-RTU supported. Function codes: 03, 04, 06, 16 |
| Baud Rate | 2400, 4800, 9600, 19200, 38400 bps |
| Data Format | 8n2, 8e, 8o1, 8n1 |
| Indicators | RUN (Green), FAULT (White), COM (Yellow) |
| Protection Functions | Phase Loss, Overheat, Overcurrent, Load Disconnection |
| Max Current Rating | Up to 1500A (depending on model) |
| Operating Environment | Suitable for professional industrial environments. |

| Rated Current (A) | A (mm) | B (mm) | C (mm) | D(mm) | E(mm) | Mounting Bolt |
| 10 - 170 | 106 | 60 | 240 | 255 | 158 | M6 |
| 200 - 320 | 135 | 80 | 280 | 295 | 207 | M6 |
| 450 - 600 | 200 | 120 | 460 | 480 | 225 | M8 |
| 800 | 185 | 120 | 460 | 480 | 225 | M8 |
| 1000 | 240 | 120 | 750 | 770 | 351 | M8 |
| 1500 | 250 | 170 | 976 | 998 | 363 | M8 |
Display Type: 4-digit 7-segment LED.
Cyclic Display: Input Percentage → Heatsink Temperature → Output Voltage → Output Current.
Control Keys:
OK: Enter settings / Confirm modifications.
Return: Exit parameter menu / Return to main loop.
Up (▲): Increase data / Increase setpoint.
Down (▼): Decrease data / Decrease setpoint.
RUN: Start the device.
STOP: Stop the device.
Note: An external display panel option (ED) is available for remote monitoring.
The SR10E series can be extended with dedicated modules to meet specific application needs:
External Current/Voltage Feedback: For precise closed-loop regulation using external sensors.
Dual Analog Output (AO1, AO2): Configurable 0-20mA / 4-20mA outputs that can represent input percentage, output percentage, voltage, current, or power as feedback signals to DCS/PLC.
Load Protection Extension: Allows monitoring of real-time load resistance (F-018) with high/low trip alarms (F-142, F-143, F-144) to prevent process deviations.
Profibus DP / Modbus TCP/IP: Enables seamless integration into centralized SCADA or factory automation networks (supports 20 slots and auto baud rate up to 12M).
MW10E - [Rated Current] - [Option]
| Code | Description |
|---|---|
| P | Profibus DP Communication Module |
| C | Modbus TCP/IP Communication Module |
| R | True RMS (TRMS) Measurement |
| ED | External Display Panel |
| EF | External Feedback Extension Module |
Example: MW10E - 600 - P denotes a 600A single-phase power regulator with Profibus DP communication.
Note: For detailed parameter configurations (e.g., F-000 to F-108), PID tuning, or Modbus register mapping, please refer to the full MW10E technical manual or contact our support team.
MW10E -[Rated Current] - [Option]
Rated current options are:
|
25A |
50A |
75A |
100A |
150A |
200A |
250A |
320A |
450A |
600A |
800A |
1000A |
1500A |
Options (Select one or more):
| Code | Description |
|---|---|
| P | Profibus DP Communication Module |
| C | Modbus TCP/IP Communication Module |
| R | True RMS (TRMS) Measurement |
| ED | External Display Panel |
| EF | External Feedback Extension Module |
Example: MW10E - 600-P means a 600A single-phase power regulator with Profibus DP communication.
While single-phase SCR power regulators (like the MW10E) can be used in various scenarios, their primary and most common application is precision temperature and power control of resistive heating loads in industrial manufacturing and processing.
Here are the specific main applications broken down by industry:
Electric Ovens & Kilns: Controlling heating elements in ceramic, glass, and metal annealing furnaces.
Drying Equipment: Used in conveyor dryers and tunnel ovens for food, wood, and chemicals, where gradual and stable heat is essential.
Extrusion and Injection Molding: Precisely managing the heating bands on the barrels of extruders and injection molding machines. Because these processes rely heavily on consistent melt temperatures, the SCR provides the smooth, ripple-free power delivery required.
Heat Shrink Tunnels: Regulating the heat for shrinking plastic packaging films.
Stenter Frames & Drying Cylinders: Controlling the heating elements in textile drying and setting machines where even heat distribution across wide fabrics is required.
Heat Setting and Dyeing: Used to maintain exact bath temperatures or dry rolling cylinders.
Heat Sealing Machines: For both continuous and intermittent heat sealing of plastic bags, pouches, and blister packaging. The SCR allows for rapid, precise heating and cooling cycles.
Environmental Chambers: Used in thermal shock chambers, temperature-humidity testing cabinets, and scientific research furnaces where absolute voltage/current stability is critical.
IR Heating Modules: Controlling high-power infrared lamps (quartz lamps) used in paint curing, screen printing drying, and rapid pre-heating of materials.
How this relates to the MW10E specifically:
For these applications, the MW10E is particularly well-suited because it features:
Dual analog inputs (4-20mA / 0-10V): It can easily receive setpoints directly from a PID temperature controller, PLC, or DCS.
External voltage/current feedback: Perfect for applications where the heating element's resistance changes as it heats up (like silicon carbide or molybdenum disilicide heaters), ensuring precise output regardless of temperature variations.
Load resistance monitoring: An advanced feature that allows the system to alarm if a heating element burns out or breaks, preventing unexpected production downtimes.
A quick note on Single-Phase vs. Three-Phase:
Single-phase SCRs are typically chosen for smaller to medium power loads (up to around 1500A, as seen in the MW10E) or for dedicated single-phase heating elements, whereas three-phase SCRs are used for heavier, industrial-scale three-phase loads. If your heating element is powered by a standard 220V/230V single-phase line, the MW10E is the exact type of controller needed.